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Showing posts with label properties. Show all posts
Showing posts with label properties. Show all posts

Monday, January 14, 2019

January 14, 2019

The initial Setting time of the Cement testing procedure in details

The initial Setting time of the Cement testing procedure in details

picture of vicat apparatus

OBJECTIVE:

This method covers the testing procedure for determining the initial setting time of cement.


APPARATUS:

Vicat apparatus conforming to IS: 5513-1969 with dashpot, non-absorbent mixing plate, measuring cylinder, gauging
trowel and stopwatch.

PROCEDURE:

1. Take the Vicat apparatus and fit the standard consistency plunger (needle type). Lower the stem and check if the reading
is zero when the plunger touches the non-porous resting plate (glass plate). If not adjust it to zero.
2. The temperature of cement and water and that of the testing room shall be preferably within the range of temperature
3. Coat the non-porous resting plate (glass plate) with petroleum jelly. Place the mold after coating lightly with petroleum
jelly on the non-porous resting plate (glass plate)
4. Take 300 g of cement.
5. Prepare a neat cement paste mixed with water which is 0.85 times that of standard consistency (i.e. standard consistency
=30%). Water for initial setting time =0.30x300x0.85= 76.5 ml.
6. The time from adding water to dry cement until starting to fill the Vicat Mould should be within 3 to 5 minutes.
7. Start the stopwatch as soon as you start adding water and mixing the cement paste. The mixing should be done using
stainless steel trowel which is available with lab equipment dealers.
8. Fill the vVicat Mould completely with the cement paste made and smooth off the surface of the paste make it level to the
top of the Mould.
9. Place the Mould under the needle (1 mm square) together with a non-porous resting plate and cement paste make it level to
the top of the Mould.
10. Lower the needle gently to touch the surface of the block and release quickly. Make sure that the dashpot works
properly.
11. Initially, the needle will pierce completely into the test block .Repeat this procedure until the needle fails to penetrate
into the test block by 5± 0.5 mm from the bottom of the mould.
12. The time started from mixing water to the cement to the time when the needle fails to penetrate test block by 5 ± 0.5
mm is described as the initial setting time.

Friday, January 11, 2019

January 11, 2019

CRAZING OF CONCRETE AND THE REMEDIAL MEASURES FOR CRAZING OF CONCRETE

CRAZING OF CONCRETE AND THE REMEDIAL MEASURES FOR CRAZING OF CONCRETE
SUBRATA PAUL | CRAZING | 12-01-2019

 
What is Crazing of Concrete?

Crazing is the development of random fine cracks on the surface layer of concrete or mortar due to shrinkage of the surface layer. These cracks are intensively seen in floor and slab surface.
These cracks generally about 3mm deep and length, not more than 40mm. Sometimes these cracks are not visible in dry condition but when they are wetted, they become visible. These cracks do not affect the durability of the concrete nor the permeability and water resistance. Also, there is no effect on structural integrity due to crazing.



 Preventive Measures for Crazing of concrete:

v Troweling the surface as little as possible particularly avoiding using of steel float for finishing. Instead of steel float use Wooden float for finishing.
v Avoiding the use of neat cement powder for finishing of the concrete surface would prevent the crazing of concrete.
v Also avoid the rubbing the surface with neat cement paste, after finishing.
v Sometimes over vibrating the fresh concrete may result in bringing too much cement slurry on the top surface of concrete and this has a tendency of shrinkage which causes of crazing of concrete.
v Using of the low water-cement ration as much as possible to avoid crazing. 

Wednesday, January 9, 2019

January 09, 2019

What is Concrete and what properties Fresh concrete should have and should not have

What is Concrete and what properties Fresh concrete should have and should not have

What is Concrete?


Concrete is a composite mixture of fine aggregate (usually sand), coarse aggregate (usually stone ballast) and binding material (usually Portland cement) mixed together with a required proportion of water, which hardens over time.
Sometimes suitable admixtures are mixed with concrete to enhance certain properties of concrete like workability, setting time and heat production.


Properties of Fresh Concrete Should have –

Fresh Concrete is the concrete when it is still in plastic stage i.e. not yet set. must have some properties to mold it into a shape we want, These properties are listed below –
  • Workability:  

    Fresh Concrete should have good workability. Workability is defined as the ease with which it can be mixed, transported and placed in position in a homogeneous state. The workability of concrete depends on the quantity of water, percentage of fine aggregate, and grading of aggregates. For heavily reinforced concrete more workable concrete required than lightly reinforced concrete.

Properties of Fresh Concrete Should not have –

  • Segregation:

Segregation of Concrete results in the honeycomb in concrete as well as loss of strength in hardened concrete. Honeycomb is the breaking of Cohesion i.e. separation of coarse aggregate from the mass of concrete.
  • Bleeding :

Bleeding of  Concrete is also very harmful to concrete. Bleeding happens when water or water-cement mixture separates from fresh concrete mix. Bleeding results in exposed aggregate surface and less strength in the hardened concrete. bleeding occurs when water cement ration in fresh concrete is much more than usual.
January 09, 2019

Plastic shrinkage cracks in concrete and the Preventive measures for Plastic Shrinkage Cracks

Plastic shrinkage cracks in concrete and It's Preventive measures 

Plastic Shrinkage Crack 

When finish concrete is subjected to a rapid loss of moisture from its surface this type of crack observed. These cracks are not very deep (20 to 25 mm) and long (200 to 500 mm long) and can affect a large portion of the concrete surface. 


Picture of Plastic shrinkage crack in concrete


Causes of Plastic Shrinkage Crack :

Plastic shrinkage crack is the result of high shrinkage (reduction in volume) of the upper surface of concrete from its underlying layer.
  • Ambient concrete temperature and low relative humidity. 
  • Very windy weather
  • Finishing of concrete surface with rich cement 
  • Excess amount of sand in concrete 
  • Improper curing

Preventive Measures for Plastic Shrinkage Crack:

  • Early curing of concrete (after final set)
  • Spraying of curing compounds / fog-spray immediately after finishing.
  • Providing windbreaks to decrease the wind velocity.
  • Covering the surface with think tarpaulin sheet or sunshades to reduce the temperature.
  • Discouraging over sanded mix



Saturday, January 5, 2019

January 05, 2019

What Properties Harden Concrete should and should not have / Properties of Concrete at Harden State

What Properties Harden Concrete should and should not have / Properties of Concrete at Harden State
In the 👉 Previous article we have learned the properties of fresh concrete, now we will know about the properties that harden concrete should and should not have.

Picture of harden concrete

After the final setting of concrete and sufficient curing of the concrete should achieve some specific properties to sustain the structure. Some of the properties that harden concrete should have are listed below –
  1. Comprehensive Strength :
Concrete at the Harden state must achieve minimum compressive strength to resist the stress coming on it and resist the heavy loads of the structure. Concrete is designed to achieve some strength category Like M15, M20, M25, M30 etc. (MX) where M stands for Mix and ‘X’ means compressive strength of concrete after 28 days of curing. In any case, the strength of Concrete should not be less than 15.5 N/mm2
2. Durability :
The Harden Concrete must be durable enough to resist the effects of harsh environmental like rain, forest action also wear and tear. The property of fresh concrete that has the most impact over Durability of concrete is water cement ration.
3. Impermeability :
Impermeability of concrete that property which makes the concrete water resistance i.e. resist the entry of water into the concrete and structure. Sometimes a water tightness criteria of concrete is enhanced with suitable admixture mixed with concrete.
Now let’s talk about the Properties of Harden concrete that it should not have –
  1. Shrinkage and Creep :
When fresh concrete undergoes the hardening process it has a tendency of reduction in its volume this results in shrinkage. Shrinkage is generally observed with the shrinkage crack which leads to the less bonding, less strength and finally failure of the structure.
The process of drying (like no curing) and high water-cement ration is the main reasons for shrinkage.
     Creep is the deformation of the hardened concrete when it is subjected to continuous strain or by its own weight. Creep is a time dependence i.e. when concrete is undergone strain for a considerable period of time. Creep is observed by a deep crack in the concrete. Loading condition is generally responsible for creep.
2. Thermal Shrinkage :
Like every material concrete also expand in volume when it is subjected to heat, but harden concrete is not an elastic material so when it undergoes in the heat it cracks itself, also known as thermal shrinkage. The hardened concrete should have a minimum thermal expansion to resist fire and heat.